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THOMAS 95 105 115 SKID STEER TRACTOR WORKSHOP SERVICE REPAIR MANUAL
TABLE OF CONTENTS
Section 1 Hydraulic System
Hydraulic Circuit …………………………………………………………………….1.1
Gear Pump ……………………………………………………………………………..1.2
Control Valve ………………………………………………………………………….1.3
Hydraulic Cylinders…………………………………………………………………1.4
Oil Filter…………………………………………………………………………………1.5
Oil Cooler ………………………………………………………………………………1.6
Oil Reservoir …………………………………………………………………………..1.7
Trouble Shooting …………………………………………………………………….1.8
Torque Chart …………………………………………………………………………..1.9
Section 2 Hydrostatic Drive System
Hydrostatic Drive Circuit …………………………………………………………2.1
Specifications………………………………………………………………………….2.2
General Information…………………………………………………………………2.3
Trouble Shooting …………………………………………………………………….2.4
Pressure Tests………………………………………………………………………….2.5
Towing Procedure……………………………………………………………………2.6
Flushing The Hydraulic System ………………………………………………..2.7
Start – up Procedure …………………………………………………………………2.8
Gear Pump Replacement ………………………………………………………….2.9
Tandem Pump Replacement ……………………………………………………..2.10
Tandem Pump Parts Diagram ……………………………………………………2.11
Drive Motor ……………………………………………………………………………2.12
Section 3 Final Drive
Specifications and Maintenance ………………………………………………..3.1
Lubrication……………………………………………………………………………..3.2
Drive Chain…………………………………………………………………………….3.3
Drive Motor Sprocket………………………………………………………………3.4
Axle Assembly………………………………………………………………………..3.5
Trouble Shooting …………………………………………………………………….3.6
Section 4 Controls
Steering ………………………………………………………………………………….4.1
Foot Pedals……………………………………………………………………………..4.2
Hand Controls…………………………………………………………………………4.3
Throttle …………………………………………………………………………………..4.4
Restraint Bar …………………………………………………………………………..4.5
Parking Brake …………………………………………………………………………4.6
Trouble Shooting …………………………………………………………………….4.7
Section 5 Electrical
General Information…………………………………………………………………5.1
Wiring Schematics …………………………………………………………………..5.2
Instrumentation ……………………………………………………………………….5.3
Ignition Switch………………………………………………………………………..5.4
Engine Glow Plugs………………………………………………………………….5.5
Battery……………………………………………………………………………………5.6
Electrical Panel ……………………………………………………………………….5.7
Starter Circuit………………………………………………………………………….5.8
Charging Circuit ……………………………………………………………………..5.9
Safety Circuit ………………………………………………………………………….5.10
Cooling Fan Circuit ………………………………………………………………..5.11
Auxiliary Circuit ……………………………………………………………………..5.12
Accessory Circuit…………………………………………………………………….5.13
Trouble Shooting …………………………………………………………………….5.14
Section 6 Main Frame
Quick – Tach……………………………………………………………………………6.1
Boom Arms …………………………………………………………………………….6.2
Boom Support …………………………………………………………………………6.3
ROPS …………………………………………………………………………………….6.4
Rear Door……………………………………………………………………………….6.5
Section 7 Engine
Maintenance……………………………………………………………………………7.1
Cylinder Head…………………………………………………………………………7.2
Replacement……………………………………………………………………………7.3
Specifications………………………………………………………………………….7.4
Trouble Shooting …………………………………………………………………….7.5
Section 8 Maintenance & Specifications
Maintenance……………………………………………………………………………8.1
Trouble Shooting …………………………………………………………………….8.2
Special Tools …………………………………………………………………………..8.3
Specifications………………………………………………………………………….8.4
Conversion Charts……………………………………………………………………8.5
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