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Size: 40.05 MB
Format: PDF
Language: English
Brand: XCMG
Type of Machine: Truck Crane
Type of Manual: Operation Manual
Model: XCMG XCT80 Truck Crane
Engine: Weichai WP12.375N Engine, Sitrak MC11.39-30 Engine
Number of Pages: 250 Pages
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Contents:
Properly use use product manual
Crane logo m
2-1 Composition and meaning of product models
2-2 Product nameplate
2-3 Chassis nameplate
2-4 Crane performance label
2-5 Indicating label
2-6 Warming label
ChQter3 Basic safety instructions
3-1 Properly use the crane
3-1-1 Abnormal use of the crane
3-1-2 General requirements of the crane safety operation
3-2 Personnel selection and qualification
3-2-1 Assignment personnel
3-2-2 Crane operator
3-2-3 Slingers
3-2-4 Command personnel _
3-2-5 Installation personnel
3-2-6 Maintenance personnel
3-3 Personnel safety equipment _
3-4 Safety passage and emergency escape
3-5 Crane driving safety instructions
3-5-1 Road traffic rules-
3-5-2 Hook transportation
3-5-3 Passengers on driving crane–
3-5-4 New crane running
3-6 Crane operation safety instructions
Chapter 4 Construction instructions
4-1 Planning
4-2 Crane operation management
4-2-1 Safe working
4-2-2 Crane operation
4-2-3 Faults and accidents report
4-3 Crane settings
4-3-1 Crane supporting conditions
4-3-2 Obstacles around crane
4-3-3 Wind load influence
4-3-4 Crane grounding
4-4 Multiple cranes lifting operation
4-5 lifting weight
4-6 Disaster Treatment and Emergency Measures
4-6-1 Natural disaster
4-6-2 Accident disaster
4-7 Operation instructions for the crane in out-of-service condition
Chapter 5 Main characteristics and technical parameters
5-1 Main purposes and characteristics
5-1-1 Main purpose and scope
5-1-2 Main characteristics ofXCT80 truck crane
5-2 Conditions of use
5-3 XCT80 truck crane technical parameters and rated lifting weight chart
5-4 Crane main structure performance parameters
Chapter6 Components and functions of lower crane portion
6-1 General
6-1-1 Power system
6-1-2 Transmission system
6-1-3 Driving
6-1-4 Operating system
6-1-5 Cab and covering parts
6-1-6 Hydraulic system
6-1-7 Air conditioning
6-1-8 Electrical system
6-1-9 Auxiliary system
6-2 Main components introduction
6-3 Cab and protective device
6-3-1 The cab interior equipments
6-3-2 Main function introduction of meters, switches and lights in the cab
6-3-3 Other device
6-3-4 Protective devices
Chapter 7 Traveling Status on Highway
7-1 Preparations before traveling
7-1-1 Crane traveling mode on highway
7-1-2 Inspection of vehicle condition
7-1-3 The use of air conditioning
7-2 Operation of lower crane portion engine
7-2-1 Check before starting the engine
7-2-2 Start lower crane portion engine
7-2-3 Inspection after the engine startup
7-2-4 Flameout of engine
7-3 General operation
7-3-1 Starting and gear shift
7-3-2 Trail operation
7-3-3 Clutch operating
7-3-4 Steering system —
7-3-5 Braking system —
7-4 Driving cranes in winter
7-4-1 Cooling system
7-4-2 Braking device
7-4-3 Battery
Chapter8 ComponenG and functions Upper crane portion
8-1 General overview
8-1-1 Lifting device
8-1-2 Safety device
8-1-3 Upper crane portion control room and rotary bearing system
8-1-4 Upper crane hydraulic system
8-1-5 Upper crane portion electric system
8-2 Main component introduction
8-3 Operating cab
8-3-1 Electric device
8-3-2 Instrument panel
8-3-3 Control handle
8-3-4 Relay
8-3-5 Electric system manual
8-4 Safety device
8-4-1 Lifting torque limiter
8-4-2 Three-coil protector (counter)
8-4-3 Length and angle sensor l
8-4-4 Groove jumping device (rope block) —
8—4-5 Level —
8-4-6 Horn I
8-4-7 Safety control switch
8-4-8 Hydraulic unloading valve
8-4-9 Hydraulic oil filter blocking alarm lamp
8-4-10 Rotary table lock device
Chapter9 Crane accessory
9-1 Crane accessory
9-2 Mounting and dismounting of auxiliary’ lifting mechanism
9-2-1 Operating
9-2-2 Mounting auxiliary lifting mechanism
9-2-3 Dismounting auxiliary lifting mechanism
9-3 Mounting and dismounting of auxiliary crane arm
9-3-1 Operating Precautions
9-3-2 Component name of auxiliary crane arm
9-3-3 Mounting auxiliary crane arm
9-3-4 Mounting angle adjustment of auxiliary crane arm
9-3-5 Auxiliary crane arm storage
9-4 Mounting and dismounting of balance weight
9-4-1 Operating Precautions
9-4-2 Balance weight combination
9-4-3 Mounting balance weight
9-4-4 Dismounting balance weight
9-5 Mounting and dismounting of arm end single pulley
9-5-1 Operating precautions q
9-5-2 Mounting arm end single pulley
9-5-3 Storing arm end single pulley
9-5-4 Crane performance of arm end single pulley
9-6 Hook and steel wire rope 4
9-6-1 Hook selection
9-6-2 Hook basic structure
9-6-3 Steel wire rope magnification conversion
9-6-4 Crossing and winding method of steel wire rope
9-6-5 Crossing and winding of steer wire rope precautions
ChapterlO Crane operation
10-1 Crane operation preparations
10-1-1 Check before crane
10-1-2 Crane operation conditions check
10-1-3 Air conditioning equipment use
10-1-4 Operating cab seat adjustment
10-1-5 Check the winch steel wire rope position
IO- 1-6 Check safety device
10-2 Engine operation
10-3 Power take-off operation
10-4 Outrigger system operation
10-4-1 Operating precautions
10-4-2 Outrigger operation composition
10-4-3 Fold and unfold foot plate
10-4-4 Fold and unfold horizontal outrigger
10-4-5 Fold and unfold vertical outrigger
10-4-6 Leveling
10-5 Throttle operation
10-5-1 Operating precautions
10-5-2 Operating method
10-6 Lifting mechanism operation
10-6-1 Operating precautions
10-6-2 Main lifting mechanism operation (right handle)
10-6-3 Auxiliary lifting mechanism operation (left control handle)
10-6-4 Free trackslip operation
10-7 Mam crane boom stretching operation
10-7-1 Operating precautions
10-7-2 Operating method
10-8 Main crane boom luffing operation
10-8-1 Operating precautions l
10-8-2 Main crane boom luffing operation (right control handle)
lO-8-3Re1ations between main crane boom elevation angle and total crane weight and working radius
10-9 Slewing
10-9-1 Operating precautions l
10-9-2 Slewing operation (left control handle)
10-10 Combined action instructions
Chapter 11 Oil and Grease
11-1 Fuel and engine
11-2 Hydraulic oil
11-3 Gear oil
11-4 Grease
11-5 Domestic and foreign grease comparison
11-6 Coolant
11-7 Waste oil, antifreeze processing
Chapter 12 Crane and maintenance
12-1 Overview
12-2 Inspection items
12-2-1 Inspection of steel structure bearing weight
12-2-2 Daily
12-2-3 Weekly inspection
12-2-4 Inspection for unusual use
12-2-5 Test requirements
2-3 Wire rope inspection
2-4 Hook
2-5 Drum, pulley and brake inspection
12-5-1 Drum
12-5-2 Pulley
12-5-3 Brake
Chapter 13 Crane and Storage
13-1 Crane transportation mode
13-1-1 Highway transportation
13-1-2 Rail transportation
13-1-3 Shipping transportation
13-2 Lorry shipping parts
13-2-1 Balance weight transportation
13-2-2 Hook transport
13-3 Crane storage
Chapter 14 Appendix
14-1 Terms
14-2 Lifting commanding gestures diagram
14-2-1 Universal gesture signal
14-2-2 Special gesture signal
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