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Size: 14.38 MB
Format: PDF
Language: English
Brand: XCMG
Type of Machine: Truck Crane
Type of Manual: Maintenance Manual, Hydraulic Schematic, Electrical Schematic
Model: XCMG XCT80 Truck Crane
Publication Date: 2012
Number of Pages: 172 Pages
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Contents:
Part 1 Lifting Operation Part
Chapter 1 Overview
1-1 Basic Structure
1-2 Working Principle
Chapter 2 Boom And Telescopic Mechanism
2-1 Functions Of Components
2-2 Working Principle And Structure( See Figure 2-1)
2-3 Common Fault Analysis
2-4 Maintenance
2-4-1 Adjusting Cable
2-4-2 Adjusting Slider
Chapter 3 Slewing Mechanism
3-1 Functions Of Components
3-2 Working Principle And Structure
3-3 Common Fault Analysis
3-4 Maintenance
3-4-1 Maintenance Interval
3-4-2 Inspection Of Slewing Reducer
3-4-3 Inspection Of Slewing Bearing
Chapter 4 Hoisting Mechanism
4-1 Functions Of Components
4-2 Working Principle And Structure
4-3 Common Fault Analysis
4-4 Maintenance
Chapter 5 Hydraulic System
5-1 Hydraulic Pump
5-1-1 Functions Of Components
5-1-2 Working Principle And Structure
5-1-3 Common Fault Analysis
5-1-4 Hydraulic Pump Replacement Steps
5-2 Hydraulic Motor
5-2-1 Hydraulic Motor
5-2-2 Working Principle And Structure
5-2-3 Common Fault Analysis
5-2-4 Hydraulic Motor Replacement Steps
5-3 Slewing Buffer Valve
5-3-1 Functions Of Components
5-3-2 Working Principle And Structure
5-3-3 Common Fault Analysis
5-4 Lifting Balance Valve
5-4-1 Functions Of Components
5-4-2 Working Principle And Structure
5-4-3 Common Fault Analysis
5-4-4 Replacement Steps For Lifting Balance Valve
5-5 Telescopic Balance Valve Core
5-5-1 Functions Of Components
5-5-2 Working Principle And Structure
5-5-3 Maintenance
5-6 Variable Amplitude Valve
5-6-1 Functions Of Components
5-6-2 Working Principle And Structure
5-6-3 Common Fault Analysis
5-6-4 Replacement Steps For Variable Amplitude Balance Valve
5-7 Upper Crane Portion Combination Valve
5-7-1 Functions Of Components
5-7-2 Working Principle And Structure
5-7-3 Common Fault Analysis
5-7-4 Replacement Steps For Upper Crane Portioncombination Valve
5-8 Telescopic Control Valve
5-8-1 Functions Of Components
5-8-2 Working Principle And Structure
5-8-3 Common Fault Analysis
5-8-4 Replacement Steps For Telescopic Control Valve
5-9 Pilot Control Valve (Limited To Hydraulic Control System)
5-9-1 Functions Of Components
5-9-2 Working Principle And Structure
5-9-3 Common Fault Analysis
5-9-4 Replacement Steps For Pilot Control Valve
5-10 Telescopic Cylinderⅰ
5-10-1 Functions Of Components
5-10-2 Working Principle And Structure
5-10-3 Common Fault Analysis
5-10-4 Replacement Steps For Telescopic Cylinderⅰ
5-11 Telescopic Cylinderⅱ
5-11-1 Functions Of Components
5-11-2 Working Principle And Structure
5-11-3 Common Fault Analysis
5-11-4 Replacement Steps For Telescopic Cylinderⅱ
5-12 Luffing Cylinder
5-12-1 Functions Of Components
5-12-2 Working Principle And Structure
5-12-3 Common Fault Analysis
5-12-4 Replacement Steps For Luffing Cylinder
Chapter 6 Electrical System
6-1 Electrical System Components
6-2 Common Fault Analysis
Chapter 7 Upper Crane Portion System Principle Diagram
7-1 Electrical System Principle Diagram
7-2 Hydraulic System Principle Schematic
Chapter 8 Appendix
8-1 Upper Crane Portion Main Supporting Parts
8-2 Uper Crane Portion Main Wearing Parts
8-3 Tightening Torques Of Bolts And Nuts At Main Positions Of The Upper Crane Portion
Part 2 Travelling Part
Chapter 1 Chassis Care And Maintenance Overview
1-1 Chassis Routine Inspection And Maintenance Interval Mileage
1-2 Oil Change Interval For Each Assembly
1-3 Maintenance Requirements
1-3-1 Daily Maintenance Items
1-3-2 All Levels Of Maintenance Items
Chapter 2 Power System
2-1 Engine
2-1-1 Common Fault Analysis
2-2-2 Maintenance
2-2 Fuel System
2-2-1 Common Fault Analysis
2-2-2 Maintenance
2-2-3 Water Draining Method
2-2-4 Replacement Steps Of Filter Element
2-3 Air Filter
2-3-1 Common Fault Analysis
2-3-2 Maintenance
2-3-3 Replacement Steps Of Filter
2-4 Cooling System
2-4-1 Common Fault Analysis
2-4-2 Maintenance
Chapter 3 Transmission System
3-1 Clutch And Actuating Mechanism
3-1-1 Common Fault Analysis
3-1-2 Adjustment Steps And Methods For Clutch And Actuating Mechanism
3-1-3 Maintenance
3-2 Transmissions And Actuating Mechanism
3-2-1 Common Fault Analysis
3-2-2 Dismantling Steps And Methods
3-2-3 Maintenance
3-3 Power Take-Off Unit
3-3-1 Common Fault Analysis
3-3-2 Maintenance
3-4 Drive Shaft
3-4-1 Common Fault Analysis
3-4-2 Maintenance
Chapter 4 Travelling System
4-1 Axle And Suspension
4-1-1 Common Fault Analysis
4-1-2 Maintenance
4-1-3 Adjustment Of Axle
4-2 Wheels And Tires
4-2-1 Maintenance
4-2-2 Replacement Of Tire
Chapter 5 Steering System
5-1 Common Fault Analysis
5-2 Maintenance
Chapter 6 Cab, Instrumentation, Lighting And Accessory Devices
6-1 Cab Structure
6-2 Common Fault Analysis
Chapter 7 Air Conditioning Equipment
7-1 Working Principle And Structure
7-1-1 Cab Interior Air Conditioning System Structure (See Figure 7-1)
7-1-2 Refrigeration System (See Figure 7-2)
7-1-3 Heating System
7-1-4 Automatic Control System
7-2 Common Fault Analysis
7-3 Maintenance
Chapter 8 Brake System
8-1 Working Principle And Structure
8-2 Common Fault Analysis
8-3 Maintenance
Chapter 9 Chassis Electrical System
9-1 Overview Of Chassis Electrical System Fault
9-2 Common Fault Analysis
Chapter 10 Chassis System Schematic
10-1 Gas Path System Schematic
10-2 Electrical System Schematic Diagram
10-3 Hydraulic System Schematic
Chapter 11 Appendix
11-1 Main Fittings Of Chassis
11-2 Tightening Torque For Main Bolts And Nuts Of Chassis
Total Pages
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